- The Overlanding Crowd
- Posts
- Leitner Designs (2014), history of the vehicle-based gear mounting brand
Leitner Designs (2014), history of the vehicle-based gear mounting brand
Plus, the latest Overlanding Social Listening Trends (past 7 days)
Hi, Overlanding Crowd. And welcome to our fifth chapter.
As a quick reminder, this is a free weekly B2B newsletter which will delve into the companies in the space via a weekly deep-dive, as well as trends, tactics and innovation in our specific niche. And the niche we focus on encompasses Overlanding, and Vehicle Based Camping.
This week, in Chapter 5, we take a deep-dive into Leitner Designs, developer of the so-called ‘world’s toughest modular truck bed rack and cargo system’
We also examine the hot social trends in our industry from the last 7 days.
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"Not all those who wander are lost." - J.R.R. Tolkien
1. High-Mileage Builds and Longevity
Platform: Reddit
Mentions: 73
Sentiment: Positive
Insight: Posts praising 200k+ mile vehicles (especially Tacomas, Xterras, Jeeps) that keep running with minimal upgrades.
2. Budget-Friendly Drawer Systems
Platform: YouTube
Mentions: 54
Sentiment: Positive
Insight: DIY builds using plywood + ammo boxes are trending. Total builds under $150 are getting strong traction.
3. Rooftop Tent Condensation Fixes
Platform: Meta Groups
Mentions: 46
Sentiment: Mixed
Insight: Ongoing frustration about mattress condensation. Mesh risers and insulation layers getting shared frequently.
4. Overland EV Range Anxiety
Platform: Reddit
Mentions: 61
Sentiment: Negative
Insight: Rivian, Tesla truck, and hybrid SUV owners expressing concern about range drops in cold or remote terrain.
5. Modular Kitchen Platforms
Platform: Forums
Mentions: 39
Sentiment: Positive
Insight: Compact, fold-out setups (like Tembo Tusk + Dometic integrations) are gaining attention for space savings.
How Leitner Designs Quietly Became the Backbone of the Overlanding World
In 2014, automotive designer Bernhard Leitner was frustrated. Like a lot of gear guys, he was spending weekends modifying his Tacoma for overland trips and hitting the usual wall: off-the-shelf bed racks weren’t cutting it. Everything rattled. Accessories didn’t fit. Tents sat awkwardly. And cargo access was a pain. So he did what any clever engineer might do — he sketched something better, went into his garage, and built it.
That “something” became the Active Cargo System (ACS): a modular, heavy-duty rack platform that allowed users to bolt on gear, pods, and accessories in ways no one else was offering. It wasn’t just tough — it was thoughtfully designed, with offset crossbars, bracket systems, and perfect compatibility with common overland gear. It solved real-world problems.
At first, he made it for himself. Then for friends. Then for strangers who kept asking where they could buy it. And that’s how Leitner Designs was born — one problem-solver at a time.

toolordie.com
Fast forward to today, and Leitner is one of the most respected names in vehicle-based gear mounting. You won’t find them plastered all over Instagram like rooftop tent brands, and you won’t see them in REI or big-box stores. But look at any serious overland rig at an expo or remote trailhead, and odds are good there’s a Leitner rack on it.
They’ve grown quietly, and deliberately — without hype, without investors, and without compromising the simplicity of the system that got them started. And that restraint might be their biggest advantage. And I’ve spoken many times on how excellence in rig design will always win over fancy marketing.
Leitner doesn’t just sell racks. They sell a platform — one that allows you to bolt in a tent, add side boxes, mount recovery gear, slide in water storage, integrate lighting, and build it out in phases. That modularity means customers stick around, add-on, and evolve their rigs over time. It’s part gear, part ecosystem.
Their products are all engineered, fabricated, and assembled in Corona, California, giving them tight control over quality, consistency, and iteration. A weld detail or bracket revision doesn’t need to go offshore — it’s done right there in the shop. For B2B readers, especially those in hardware or product-led brands, that kind of vertical control at small scale is a major operational advantage.

They run lean, too. Public records and hiring data suggest the company operates with between 11 and 50 employees, yet serves thousands of vehicle builds per year. That’s a small footprint for a brand with national name recognition and a high average order value. Kits typically sell for $1,500–$3,500, and full builds can reach $6,000+ depending on the accessories and platform. Once a customer is in, they tend to stay in — and that leads to strong per-rig lifetime value.
The go-to-market strategy is also worth noting. Leitner isn’t DTC-heavy. They’ve built the brand through outfitter shops, overland installers, and truck specialty retailers, where racks are specced as part of a larger build. That channel-first approach keeps CAC low, builds trust, and drives repeat purchases through well-trained partners. Take it from someone that launched a Rooftent during peak shipping times - this is absolutely key.
They support those shops well — with spec sheets, dealer-only tools, branded demo units, and a line of accessories built specifically for installers to upsell. And they don’t just sell gear. They sell upgrade paths: starting with a basic rack, then adding gear pods, mount kits, or tent rails over time. That steady expansion makes shops more profitable and deepens the brand’s relevance in the space.

Now, let’s be clear — Leitner hasn’t shared revenue figures publicly, and as a privately owned, founder-led company, they don’t have to. But based on employee size, production footprint, and pricing models, it’s safe to say they’re operating in the sub-$20M annual revenue range. That might sound modest to outsiders, but in overland hardware, it puts them well above boutique and firmly in the premium tier.
Where they excel is staying in their lane. They don’t try to be everything — no tents, no drawer systems, no rooftop solar kits. Just rock-solid racks and accessories, engineered with discipline and scaled with intention.
Of course, there are risks. Their growth is still tied heavily to installer capacity. SKU expansion can lead to channel confusion if not carefully managed. And as major OEMs begin integrating more “off-road trims” and adventure accessories, Leitner will need to keep innovating to stay ahead. Simplicity, weight savings, and backward compatibility will matter more than ever.
But that’s where their product DNA gives them a leg up. When something needs to change, they don’t need to fly to Taiwan or wait for a new mold. They can redesign, retool, and relaunch in a matter of weeks. That’s the kind of agility most hardware brands envy.
Looking forward, there’s plenty of room for thoughtful growth. More integration with rooftop tents. Add-ons that solve storage or recovery problems. Potential partnerships with EV platforms. Even selective international expansion — particularly into Europe and Australia, where rack-based overland travel is accelerating. But the playbook won’t change much. Leitner will likely continue to lead by engineering, not marketing.
Some challenges too:
⚠️ 1. Price Barrier for First-Time Buyers
Leitner’s gear isn’t cheap. While the long-term value is strong, the initial investment—typically $1,500–$3,500+ per rack setup—can deter newer overlanders or DIY builders. For dealers, this means a smaller immediate addressable market, especially in more price-sensitive regions. Without entry-level SKUs or a broader tiered offering, there's limited flexibility for shops that want to serve both premium and mid-range customers.
⚠️ 2. Limited Platform Coverage
Leitner’s seemed focus on mid-size and full-size pickups (Tacoma, Gladiator, F-150, etc.) means they don’t currently support SUV platforms or vanlife categories directly. That narrows its relevance in an increasingly diverse overlanding market—where Sprinters, 4Runners, and Broncos are gaining traction.
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For readers building their own overland gear brands, or operating in the retail and distribution side of this space, Leitner’s story is worth watching. It’s proof that you can start small, build with focus, and scale without chasing hype. That you can remain founder-led, deeply product-driven, and still build a business with staying power.
Here’s an interview with teh founder which I found interesting:
So while some brands zig toward volume or viral campaigns, Leitner zags — and keeps its racks bolted down, literally and figuratively. It’s not flashy. But it works. And that’s exactly what the best overlanders want from their gear — and from the brands they trust.
Thanks for reading and I hope you find value in the newsletter. If you do, please share. It helps a lot. Also feel free to reach out directly with any thoughts or feedbackat [email protected]
Happy driving.
Until next week, go n-éirí leat!
Derek.
